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- 3 Page Installation Manual Installation Manual CONGRATULATIONS Congratulations and thank you for choosing our tankless water heater. Before use, we recommend that you.
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- - 3 - INTRODUCTION This manual provides information necessary for the installation, operation, and maintenance of the Model T-K2 water heater. This unit.
I also have a Whirlpool Flame Lock Water Heater (Model FG1. J5. 04. 0T3. NOV) purchased at Lowe's.
We replaced the thermocouple first b/c it wouldn't light at all but the ignitor was working and gas was working. We were able to then get a flame, but. PROPANE CONSTRUCTION FORCED AIR HEATER OWNER’S MANUAL VARIABLE 30-55,000, 50-85,000 AND 75-125,000 BTU/HR IMPORTANT: Read and understand this manual before.
Guess I've been lucky since it's worked for seven years before giving me trouble. What I did to fix it: 1. Called Lowe's, they said to call Whirlpool, 1- 8.
Called the number (in India). Told the young lady my problem.. As suggested by someone earlier, I pulled the manifold/burner assembly out; reconnected everything but with burner end swung to the outside of the tank; tested the pilot light (it lit); but the it wouldn't stay on after holding red knob down 1- 2 minutes.]3. She said my tank wasn't registered in their database (even though I'd mailed the card in to whirlpool back in Jan 2. She said that my warranty covers labor for 1 year, and parts for 1. And, if I replace the thermocouple and send them the original receipt for the part, they will reimburse me the cost of the part (but, not labor).
Just before signing off, she asked me the nature of my call.. I could do was laugh and say "MY WATER HEATER QUIT! THAT"S WHAT I TOLD YOU WHEN WE STARTED THIS CONVERSATION." Geez! Guess it's not her fault, she's just trying to make a living like the rest of us.
I blame Whirlpool for their cost- cutting antics! Anyway, I pulled the old thermocouple out of the assembly and took it (and all my original tank purchase paperwork) to the local Lowe's (not the same store that the tank came from). Explained to the "Plumbing Tech" guy what my problem was, and told him that I understood that there was a recall on this tank and that some sort of retrofit kit was available. He looked up my tank on his "recall" list and then went and got the kit ("BFG Kit - C") for me. This kit contains a complete new manifold assembly, with new thermocouple installed, and a thermal switch that my original doesn't have).
I noticed that the thermocouple was a RH- thread as opposed to a LH- thread like my original. He said to use the thread adapter in the kit to connect the new RH- thread thermocouple to my existing LH- thread gas control valve. Note: The adapter also has two electrical connections that go to the thermal switch on the new manifold assembly. Anyway, the kit was free, but I also bought a replacement universal thermocouple ($7. So, back home, I installed the new universal RH- thread thermocouple in my old manifold assembly using the adapter (converts LH- to- RH threads) that came with the new "BFG Kit - C" manifold assembly. But, since I wasn't using the thermal switch (attached to the new manifold assembly) I just ran one of the connecting wires that came in the kit between the two connectors on the thermocouple adapter (essentially bypassing this feature which is not original to my tank). And, it worked immediately - I'll be having a hot shower within the next couple of hours!
Note: As someone mentioned earlier.. Mine (and the one in the kit) actually protrudes about 1/8" past the end of the pilot light tube. I'm keeping the new replacement manifold assembly as a back- up for when the new thermocouple that I just installed goes out. And, even though it's a hassle, I'm sending my receipt for $7.
Whirlpool just so I can ding them some more (in addition to the cost of the kit I got free) for what they're putting all of us through. Suggest you do likewise.